Core Objective 2: Multi-Scale, Multi-Physics Modeling
As a core objective, DuraMAT develops modeling tools to rapidly scale accelerated testing results and quantitatively assess the impacts and degradation modes of new photovoltaic (PV) materials and designs.
Multi-scale, multi-physics modeling of the bulk packaging material properties, interfaces, and interconnects within a PV module will be used to simulate behavior under environmental stresses and as a function of material or design changes. These simulations require extensive experimental validation of material properties and packaging behavior under stress.
Experimentally validated simulations help DuraMAT scientists understand the physics of failure and will eventually be used to extrapolate accelerated test results to longer time scales. Modeling can help researchers visualize and predict how each ambient stressor, e.g. temperature or humidity, affects degradation in the packaging materials, and integrated PV module.
Under this objective, the key results include building a model multi-scale thermo-mechanical model that serves a framework for future work, insights into the structural behavior of electrically conductive adhesives (ECA) under environmental exposures, and wind effects on PV tracker arrays.
Key Results
- Quantify relevant driving forces for mechanically related failures in full-sized modules.
- Define equivalent mini module form and mechanical loading to replicate the relevant stress induced in full-sized modules through both accelerated testing and field deployment.
- Define an equivalent accelerated test for modules containing ECA interconnects.
- Define an accelerated test for ECA interconnect durability that is equivalent to (the current evaluation of/ thermal cycling for) metallic solders.
Related Projects
Highly Instrumented Modules for Environmental Characterization and Simulation Model Validation
Thermal-Mechanical Modeling of Module-Level Failure Mechanisms
Measurement of Photovoltaic Cell Crack Characteristics in Modules Using Digital Image
Correlation
Aero-Elastic Modeling and Advanced Field Testing for Resilient PV Systems
Unified Constitutive Model for Predicting Electrically Conductive Adhesive Degradation
Finite Element Model To Simulate PV Encapsulant Delamination
Thermal-Mechanical-Electrical Model for PV Module-Level Failure Mechanisms
Analyzing Hail Impacts on PV Modules Using Computational Simulation
Mechanical Models for 50-Year Lifetime PV Modules
A Software Program to Convert Between SIERRA and COMSOL Simulation Codes
WhatsCracking: The PV Module Cell Fracture Prediction Application
Probalistic Predictive Models for Silicon PV Cell Crack Stress and Power Loss
A Simulation and Optimization Framework for Managing Wind-Driven Loading on PV Systems
Modeling the Exposure of Photovoltaic Components on the Module Back Side
Contact
To learn more about this core objective, contact [email protected].
